Manufacturing · Two Production Bases

Two production bases, with new Chuzhou capacity commissioned in 2025

Our Inner Mongolia base supplies glass microfiber, and both plants use wet-laid forming. Production systems feed data to a central digital control platform.

2 production bases 18,000 t annual capacity 2025 Chuzhou plant online
The bases

1993 → 2006 → 2025

Alpha Beta headquarters office building with company logo, Nanjing EST. 1993

Nanjing — Headquarters

Nanjing is our founding site and now serves as the group headquarters.

IATF 16949:2016 · ISO 9001
Room 501–502, Building 1, Greenland Yunduhui, No. 12 Shishi Road, Qixia District, Nanjing
Inner Mongolia plant gate and workshop with the Alpha Beta logo on the facade EST. 2006

Inner Mongolia — Raw Material + Separator

Our Inner Mongolia plant supplies glass microfiber directly to the separator lines, giving us control over raw-material quality and supply.

IATF 16949:2016 · ISO 9001 · ISO 14001
Sulige Economic Development Zone, Ordos, Inner Mongolia
Front gate and campus of the new Chuzhou production base, 2026 NEW · APRIL 2025

Chuzhou — Fully Automated

The Chuzhou base occupies more than 20,000 m² in the National Economic & Technological Development Zone. Automated lines and smart warehousing add 8,000 t/year, bringing total capacity to 18,000 t.

IATF 16949:2016 · ISO 9001 · ISO 14001 · ISO 45001
No. 785 Anqing Road, Langya District, Chuzhou, Anhui
3 production bases certified to IATF 16949:2016
18,000 t annual separator capacity
±5% thickness tolerance controlled by in-line measurement feedback

The wet-laid process

Eight steps. Five control points

From glass microfiber to packed rolls. Select a step; red markers identify the five key QC control points defined in our control plan.

Raw-material charging

STEP 01 / 08

Glass microfiber from our Inner Mongolia base and process water are charged into the line according to the recipe for each customer specification.

Key QC control points at this step

Raw material weighing — every charge weighed against the recipe

Pulping

STEP 02 / 08

Fiber and water are pulped into a stable stock. Mixing and beating time is standardized per raw material, protecting fiber length while reaching the target beating degree.

Key QC control points at this step

Mixing time — standard beating time per fiber type

Forming

STEP 03 / 08

In the wet-laid step, dilute fiber stock flows onto the forming wire and dewaters evenly, allowing the fibers to settle into a flat, uniform web.

Key QC control points at this step

Stock concentration — the core of thickness consistency

Forming wire speed — set by product specification

Drying

STEP 04 / 08

The wet web is dried under a controlled temperature profile, tuned per grammage and density, so the sheet keeps its strength and structure.

Key QC control points at this step

Drying temperature — standard values per grammage and density

Slitting

STEP 05 / 08

The dried web is slit to the customer's specified dimensions, with in-line light-table inspection for surface defects.

Winding

STEP 06 / 08

Slit material is wound into rolls. In-line thickness measurement feeds data to the control center and back to the forming section to control the specified ±5% thickness tolerance.

Warehousing

STEP 07 / 08

Finished rolls enter storage. At Chuzhou, a smart warehouse system tracks each pallet from the production line to container loading.

Packing

STEP 08 / 08

Products are cut to length, counted and labeled to the customer specification, then export-packed for sea or air freight.

Automated separator production hall, wide interior view
Production hall · fully automated line
Jumbo roll winder with a white separator mother roll
Mother-roll winder · winding
Separator production line with yellow safety walkways
Separator line · drying section beyond
Digital manufacturing control

Six production systems on one control network

Pulping, beating, forming, drying, winding and thickness control feed data to the manufacturing control center, where output, completion rate, pass rate, equipment utilization and raw-material stock are displayed together.

01 · PULPING 02 · BEATING 03 · FORMING 04 · DRYING 05 · WINDING 06 · THICKNESS CONTROL

In-line thickness measurement closes the loop back to the forming section in real time.

R&D covers raw-material improvement, AGM separators for start-stop batteries, automotive pasting paper and Stranmat composite mats. Custom separator development is available for specific battery designs. See the quality system

Manufacturing control network Six systems connected
01 Pulping
02 Beating
03 Forming
04 Drying
05 Winding
Central control platform
  • Daily / monthly output
  • Completion rate
  • Pass rate
  • Equipment utilization
  • Raw-material stock
Control-network schematic · not to scale
RO water treatment system with membrane arrays at the Chuzhou plant
RO water treatment · Chuzhou plant
Green manufacturing

Rooftop solar. Zero industrial wastewater discharge

The Chuzhou plant uses rooftop photovoltaic generation and a zero-discharge industrial wastewater system. An RO treatment system supplies process water for separator manufacturing.

Plant visit

Visit our production lines

Contact us with your preferred plant and dates to discuss a customer audit or technical visit.